Wireless Machine Health Monitoring
Sensoteq’s wireless sensors deliver real-time machine health insights to prevent costly breakdowns and optimise performance.
High-Frequency Vibration Analysis
Detect bearing defects, misalignment, and imbalance before they cause critical failures.
True Wireless Technology
Simple magnetic mount installation with reliable wireless data transmission in challenging environments.
Ultra-Low Power Design
Extended operational life minimises maintenance while ensuring continuous monitoring coverage.
Industrial-Grade Durability
Engineered to withstand mining, quarrying, and heavy industrial environments.
Advanced Cloud Analytics
AI-driven fault detection with customisable alerts and comprehensive reporting dashboards.
Scalable Integration
Start with critical assets and scale across your entire operation with seamless system integration.
Advanced Monitoring Technology
Proven ROI Impact
Reduce unplanned downtime by up to 70% and maintenance costs by 25% through early fault detection and data-driven maintenance scheduling.
Reactive Maintenance Challenges
- Unexpected equipment failures causing production loss
- High maintenance costs from emergency repairs
- Limited visibility into machine health status
- Difficulty scheduling optimal maintenance windows
- Safety risks from catastrophic equipment failure
- Inability to track performance trends over time
Sensoteq Predictive Intelligence
- Early fault detection prevents unexpected failures
- Optimised maintenance reduces overall costs
- Real-time machine health monitoring
- Data-driven maintenance scheduling
- Enhanced safety through proactive monitoring
- Historical data analysis for performance optimisation
Industry Applications
Proven across mining, quarrying, and industrial operations
Mining & Quarrying
Crushers & Screens
- Monitor bearing health in high-vibration environments
- Detect belt misalignment and tensioning issues
- Track motor and gearbox performance
- Optimize maintenance scheduling around production
Conveyors & Material Handling
- Early detection of roller bearing failures
- Monitor drive system health
- Prevent catastrophic belt failures
- Reduce emergency maintenance calls
Mobile Equipment
- Track haul truck engine performance
- Monitor excavator hydraulic systems
- Loader transmission health monitoring
- Prevent costly equipment downtime
Manufacturing
Production Lines
- Monitor critical production machinery
- Prevent quality issues from equipment degradation
- Optimize production schedules
- Reduce unplanned maintenance interruptions
Motors & Drives
- Early bearing failure detection
- Motor coupling and alignment monitoring
- Variable frequency drive health tracking
- Energy efficiency optimization
HVAC & Utilities
- Facility air handling system monitoring
- Compressed air system optimization
- Cooling tower and chiller health
Oil & Gas
Pumps & Compressors
- Critical pump bearing monitoring
- Compressor valve and piston health
- Cavitation and performance degradation
- Prevent environmental incidents
Rotating Equipment
- Turbine blade and bearing analysis
- Generator rotor monitoring
- Gearbox health in harsh environments
- Remote monitoring for offshore assets
Process Equipment
- Heat exchanger tube monitoring
- Separator and vessel health
- Pipeline pump station monitoring
- Safety-critical equipment oversight
Power Generation
Turbines & Generators
- Steam turbine bearing and blade monitoring
- Generator rotor and stator health
- Wind turbine gearbox and bearing analysis
- Prevent catastrophic failures
Auxiliary Systems
- Cooling water pump monitoring
- Coal handling equipment health
- Boiler feed pump performance
- Maximize plant availability
Transmission Equipment
- Transformer cooling system monitoring
- Switchgear motor operation health
- Substation equipment reliability
- Grid stability and reliability
10kHz
Vibration Sampling
High-frequency fault detection
5+ Years
Battery Life
Ultra-low power consumption
-40°C to +85°C
Operating Range
Industrial-grade durability
24/7
Remote Monitoring
Cloud-based analytics
70%
Downtime Reduction
Typical customer results
Complete Predictive Maintenance Ecosystem
From portable sensors to powerful analytics—everything you need for proactive equipment monitoring
Optimise Your Maintenance Strategy
Let Rocktec design a Sensoteq monitoring solution for your critical assets
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